The Incredible Melting Man is a 1977 American science fiction body horror film directed and written by William Sachs. The plot concerns an astronaut whose body begins to melt after he is exposed to radiation during a space flight to Saturn, driving him to commit murders and consume human flesh to survive. During post-production, the producers reshot scenes without Sachs' participation. The film starred Alex Rebar as the main character, alongside Burr DeBenning as a scientist trying to help him and Myron Healey as a United States Air Force general seeking to capture him. While writing and shooting, Sachs was influenced by Night of the Living Dead. With the changes by the producers, the final film has been described as a remake of First Man into Space (1959), which in turn was directly influenced by The Quatermass Xperiment,Hamilton, 2013, pp. 39--41. even though Sachs had never seen either of those films.William Sachs: Audio Commentary and interview on Blu-Ray-edition of "The Incredible Melting Man" by Arrow Video.

The screenplay which Sachs dramatized was originally intended as a parody of horror films, but comedic scenes were edited out during production and new horror scenes added. Sachs claimed that the producers decided during shooting that a straight horror film would be more financially successful, and that the film suffered as a result. The Incredible Melting Man was produced by American International Pictures, which also handled the theatrical distribution, while Columbia Pictures handled international rights under the Columbia-EMI-Warner Distributors label. The film includes several homages to science fiction and horror films of the 1950s. Makeup artist Rick Baker provided the gory makeup effects for the film. He originally created four distinct stages of makeup design so that the main character's body would appear to melt gradually, but the stages were ultimately cut from the final film.

The film was commercially successful, but it received largely negative reviews, although even critical reviews complimented Baker's makeup effects. According to writer/director Sachs, many scenes that were re-shot and changed by the producers proved problematic due to their inferior acting. The Incredible Melting Man was featured in the comedy It Came from Hollywood (1982) and inspired the makeup effects for a scene in the science fiction-action film RoboCop (1987). It was also featured in a season 7 episode of the comedy television series Mystery Science Theater 3000 and episode 108 of RedLetterMedia'''s 'Best of The Worst' strand..

Plot During a space flight to Saturn, three astronauts are exposed to a blast of radiation which kills two of them and seriously injures the third, Colonel Steve West. Back in a hospital on Earth, West awakens and is horrified to find the flesh on his face and hands melting away. Hysterical, he attacks and kills a nurse (Bonnie Inch), then escapes the hospital in a panic. Dr. Loring and Dr. Theodore "Ted" Nelson, a scientist and friend of West, discover that the nurse's corpse is emitting feeble radiation, and realize West's body has become radioactive. Nelson believes West has gone insane, and concludes he must consume human flesh in order to slow the melting. Nelson calls General Michael Perry, a United States Air Force officer familiar with West's accident, and the general agrees to help Nelson find him.

West attacks and kills a fisherman in a wood, then encounters there and frightens a little girl, Carol, but she escapes unharmed. Nelson and Perry arrive at the crime scene where the fisherman's body was found. Sheriff Neil Blake suspects that Nelson knows something, but Nelson tells the sheriff nothing because Perry had earlier informed him that any information about West was classified. Later that night, Nelson returns home to his pregnant wife Judy, who tells him that her elderly mother Helen and Helen's boyfriend Harold are coming over for dinner. On their way, however, Helen and Harold are killed by West.

When Blake finds the bodies, he calls Nelson, who comes out to identify them. After Blake angrily demands an explanation, Nelson reluctantly reveals West's condition. Nelson believes West is somehow getting stronger the more his body decomposes. Back at Nelson's house, West attacks and kills Perry, although Judy is not harmed. Nelson and Blake arrive just as West escapes. West then stumbles upon the home of a married couple. West kills the man and attacks his wife, but she drives him away after chopping his arm off with a cleaver. Blake receives a call about the attack and takes Nelson with him to investigate.

They track West to a giant power plant. Blake tries to shoot West with a shotgun, but West throws the sheriff into power lines, killing him. West knocks Nelson over a railing, leaving the doctor hanging on the side. Nelson appeals to West, reminding him that they were friends, and West decides to pull Nelson to safety. Two armed security guards then arrive and, in a panic, fatally shoot Nelson in the face as he tries to protect West. Enraged, West kills the security guards and stumbles away. After collapsing against the side of a building and with no hope of survival left for him, West slowly, and completely, melts away. The next morning, a janitor finds his gory remains and casually mops them into a garbage can. Enthusiastic radio reports announce the next crewed mission to Saturn.

Cast

Production WritingThe Incredible Melting Man was written and directed by filmmaker William Sachs. The idea for the film came to him when his mother, working in the office of a spray paint company, showed him "gooey stuff" which was used as a basis for spray paint and jokingly suggested that he should do a film featuring that material. During writing, Sachs was influenced by The Night of the Living Dead and wanted to give the film a 1950s horror film feeling. But the final film, with its structure changed by the producers in post-production, has been described by some sources – including the film magazine Cinefantastique and the 1995 book Cult Science Fiction Films – as a remake of First Man into Space (1959), another film about an astronaut who becomes a monster after an accident in space. Science fiction film historian Gene Wright suggested that the final film was heavily influenced by The Quatermass Xperiment (1955), a British horror film about an astronaut who begins mutating into an alien organism after a spaceflight. Sachs, however, had never seen either of those films, and his original screenplay had a very different structure. He had originally written the script for The Incredible Melting Man as a parody of horror films. According to Michael Adams, a film reviewer who interviewed Sachs, this was the reason that the film mixed horror with comedic moments, such as when Steve West's detached ear gets stuck on a tree, and when a janitor sweeps West's melted body into a garbage can at the end of the film. Adams claims that this explains several comedic lines of dialogue otherwise inconsistent with the rest of the film, including one moment when homeless men notice the melting West and say to each other, "You think we've got trouble, look at that dude". In Sachs' original version, the film opened with the wide-angle shot of the nurse running through the hallway; this would not have been in slow motion, unlike the final film, where the producers played it back slowed down. Only later would viewers have gradually learned the background of the melting man. All the scenes showing the astronauts in space and the lead character in the hospital were re-shot during post-production without influence by the director, and Sachs criticized both the acting in those scenes and how they restructure the film. There are logical problems in the final film due to the re-shot scenes; it is never fully explained how West's spacecraft returned to Earth from Saturn when West himself was so seriously injured and the other two members of his crew were both killed.

Welch D. Everman, author of Cult Science Fiction Films, pointed to several homages in the movie to science fiction and horror films of the 1950s. The title itself is a reference to the Jack Arnold film The Incredible Shrinking Man (1957), and the final scene when a radio report advertises another trip to Saturn, thus hinting that another accident could occur, was a common device in 1950s horror films. One difference, noted by Everman, is that in the 1950s films, government cover-ups and secret agendas were often ascribed to the good of the general public, whereas The Incredible Melting Man, like many late 1970s films of its genre, suggested otherwise. Variety described the script, in addition to its horror elements, as "a human story attempting to leave a moral message as to whether society or the horrible creature it is chasing is really the most destructive".

Casting Alex Rebar, in one of only a handful of film appearances throughout his acting career, starred as Steve West. Burr DeBenning played Dr. Ted Nelson, and General Michael Perry was portrayed by Myron Healey, who was, Everman notes, often cast as a villain in 1950s science fiction films. Film director Jonathan Demme played the small role of Matt Winters, one of West's victims. Rainbeaux Smith, best known for her appearances in B movies and exploitation films, appeared in The Incredible Melting Man as a model who finds one of West's victims while trying to avoid a photographer seeking to take explicit photos of her.

Filming Producer Max Rosenberg, best known for his horror and supernatural films, provided the financing for The Incredible Melting Man. Samuel W. Gelfman was the film's producer, and American International Pictures served as both the production company and the distributor. According to Sachs, Gelfman and Rosenberg decided during shooting that a straight horror film would be more financially successful than a parody, so many of the comedic scenes were edited out and new horror scenes were shot and added to the film. Sachs said he felt the film was taken away from him, and that it suffered as a result because the producers tried to make it both a comedy and horror film, thus failing at both. Sachs said of the decision, "How can a serious horror movie end with the monster being shoveled into a garbage can?"

Makeup artist Baker provided the special makeup effects for The Incredible Melting Man, which included the gradual melting of Steve West. Rebar wore facial appliances that simulated melting flesh, and his hands and feet were fitted with liquid substances that dropped off as he walked, creating the appearance that West's body was falling apart. During one scene, a murdered fisherman's severed head falls down a waterfall and smashes on the rocks below. To create the effect, Baker used a gelatin head with a wax skull and fake blood inside, which burst out upon impact.

Baker created four distinct stages of makeup design so that West would appear to melt gradually as time passed. However, after the film went through two separate stages of editing, these makeup stages were ultimately eliminated from the final cut, and the character looks generally the same throughout the film. Richard Meyers, author of The World of Fantasy Films, said actor Rebar was impatient and uncooperative with the extensive makeup sessions required for the effects, and thus did not wear all of the facial appliances Baker designed. This, Meyers said, might have been an additional factor in the lack of makeup effect stages in the final film. The version of the film shot by Sachs had not included any scenes with West before he sustained the radiation poisoning that caused his body to melt. Such scenes were, however, re-shot later by the producers without Sachs' participation.