Cofactor engineering, a subset of metabolic engineering, is defined as the manipulation of the use of cofactors in an organism's metabolic pathways. In cofactor engineering, the concentrations of cofactors are changed in order to maximize or minimize metabolic fluxes. This type of engineering can be used to optimize the production of a metabolite product or to increase the efficiency of a metabolic network. The use of engineering single celled organisms to create lucrative chemicals from cheap raw materials is growing, and cofactor engineering can play a crucial role in maximizing production. The field has gained more popularity in the past decade and has several practical applications in chemical manufacturing, bioengineering and pharmaceutical industries.

Cofactors are non-protein compounds that bind to proteins and are required for the proteins normal catalytic functionality. Cofactors can be considered "helper molecules" in biological activity, and often affect the functionality of enzymes. Cofactors can be both organic and inorganic compounds. Some examples of inorganic cofactors are iron or magnesium, and some examples of organic cofactors include ATP or coenzyme A. Organic cofactors are more specifically known as coenzymes, and many enzymes require the addition of coenzymes to assume normal catalytic function in a metabolic reaction. The coenzymes bind to the active site of an enzyme to promote catalysis. By engineering cofactors and coenzymes, a naturally occurring metabolic reaction can be manipulated to optimize the output of a metabolic network.

Background Cofactors were discovered by Arthur Harden and William Young in 1906, when they found that the rate of alcoholic fermentation in unboiled yeast extracts increased when boiled yeast extract was added.Arthur Harden and William John Young. "The Alcoholic Ferment of Yeast-Juice". Proceedings of the Royal Society of London. Series B, Containing Papers of a Biological Character, Vol. 77, No. 519 (Apr. 12, 1906), pp. 405-420 JSTOR A few years after, Hans von Euler-Chelpin identified the cofactor in the boiled extract as NAD+. Other cofactors, such as ATP and coenzyme A, were discovered later in the 1900s. The mechanism of cofactor activity was discovered when, Otto Heinrich Warburg determined in 1936 that NAD+ functioned as an electron acceptor. Well after these initial discoveries, scientists began to realize that the manipulation of cofactor concentrations could be used as tools for the improvement of metabolic pathways.

An important group of organic cofactors is the family of molecules referred to as vitamins. Vitamin B12 (cobalamin), for example, plays a crucial role in the human body, while coenzyme B12, its derivative, is found in the metabolisms of every type of cell in our bodies. Its presence affects the synthesis and regulation of cellular DNA as well as taking part in fatty acid synthesis and energy production. Cofactors are required by many important metabolic pathways, and it is possible for the concentrations of a single type of cofactor to affect the fluxes of many different pathways .

Minerals and metallic ions that organisms uptake through their diet provide prime examples of inorganic cofactors. For instance Zn2+ is needed to assist the enzyme carbonic anhydrase as it converts carbon dioxide and water to bicarbonate and protons. A widely recognized mineral that acts as a cofactor is iron, which is essential for the proper function of hemoglobin, the oxygen transporting protein found in red blood cells. This example in particular highlights the importance of cofactors in animal metabolism.

Significance Cofactor engineering is significant in the manipulation of metabolic pathways. A metabolic pathway is a series of chemical reactions that occur in an organism. Metabolic engineering is the subject of altering the fluxes within a metabolic pathway. In metabolic engineering, a metabolic pathway can be directly altered by changing the functionality of the enzymes involved in the pathway. Cofactor engineering, offers a distinct approach, and some advantages, to altering a metabolic pathway. Instead of changing the enzymes used in a pathway, the cofactors can be changed. This may give metabolic engineers an advantage due to certain properties of cofactors and how they can be modified.

Metabolic pathways can be used by metabolic engineers to create a desired product. By modifying the types of cofactors used and the times at which they are used, the outcome of the metabolic network can change. To create a greater production of a product, metabolic engineers have the ability to supply the network with whichever cofactor is best suited for that specific process. This leads to the optimization of networks to give a higher production of desired products. Also, changing the cofactors used in a network may be an ingenious solution to a complicated problem. A network that is present in the cell, but is often unused, may have a desirable product. Instead of engineering a completely new set of pathways to produce the product, cofactor engineering can be applied. By replacing enzymes to use cofactors readily available in a cell, the typically unused network is no longer cofactor-limited, and production may be increased.

In addition to modifying the yield of metabolic networks, changing the cofactors used in a network can reduce operation costs when trying to form a desired product. NADH and NADPH are two extremely common cellular cofactors, differing only by the presence of a phosphate group. However, this phosphate group makes NADPH much less stable than NADH, and therefore more expensive to synthesize. Thus, it is advantageous to try and use NADH is some cellular networks because it is often cheaper, more readily available, and accomplishes the same task as NADPH.

Tools and processes Cofactor engineering most often deals with the manipulation of microorganisms such as Saccharomyces cerevisiae and Escherichia coli, and as such requires the use of recombinant DNA techniques. These techniques utilize small circular segments of DNA called plasmids, which can be introduced and incorporated by microorganisms such as Escherichia coli. These plasmids are specifically designed in labs to be easily incorporated, and affect the expression of various protein, metabolites and enzymes. For instance, a particular plasmid may cause a change in an enzyme's amino acid sequence, which could increase its affinity for a particular substrate.

Microorganisms require a medium to grow in, and one commonly used for cultures of Escherichia coli is Luria-Bertani (LB) broth. This medium is often supplemented with glucose and will often contain additional molecules designed to facilitate optimal culture growth. Pre-cultures may then be grown in shake flasks. These are simply plugged Erlenmeyer flasks which are left on an orbital shaker machine, which revolves at very high RPM. This process aerates the culture, which is necessary for optimal growth. Once the pre-cultures are ready, the plasmids needed by specific experiments are added to each culture separately, and then each culture is transferred to a bio-reactor. Bio-reactors are systems which allow cultures to grow in a controlled environment. This leaves the introduced plasmids as the only independent variable. The required temperature, pH, metabolite concentrations, and various other environmental factors can be maintained by the bio-reactor ensuring identical growth conditions for each culture.

Once samples are allowed to grow in the reactor for a specified period, they can be removed and studied to determine whether the intended alterations to the organism are evident. Since cofactor engineering most often deals with metabolic pathways, these organisms are often studied but introducing specific tagged fluorescent metabolites and documenting their progression through various pathways. In other cases results are more obvious and easily observable, such as with the decreased ethanol production of yeast referred to below.

Applications

Changing an Enzyme's Cofactor From NADPH to NADH Biocatalysts are required for the production of chiral building blocks needed in pharmaceuticals and other chemicals used by society. Many such biocatalysts require NADPH as a cofactor. NADPH, a cofactor quite similar to NADH, is both more expensive and less stable than its counterpart NADH. For these reasons, manufacturers would prefer that the biocatalysts they use in their production lines accept NADH over NADPH. Cofactor engineering has recently been successful in altering enzymes to prefer NADH as a cofactor instead of NADPH. In 2010, a group of scientists performed cofactor engineering on the enzyme Gre2p, an NADPH-preferring dehydrogenase found in Saccharomyces cerevisiae. Gre2p reduces the compound diketone 2,5-hexanedione into the chiral building blocks (5S)-hydroxy-2-hexanone and (2S,5S)-hexanediol. The scientists determined that Asn9 (Asparagine, position 9) was an important amino acid the active site of Gre2p. Specifically, Asn9 binds to the 3'-hydroxyl group and the 2'-oxygen atom of adenyl ribose moiety. Through direct mutagenesis, the scientists exchanged the Asn9 for both Asp (Aspartic Acid) and Glu (Glutamic Acid). This change caused Gre2p to have a decreased dependency on NADPH, and an increased affinity for NADH. This resulted in increased Gre2p activity when using NADH. It was observed that substituting Asn9 with Glu produced a greater effect than changing Asn9 to Asp. Asn contains a polar uncharged side chain, while both Asp and Glu contain a polar charged side chain. The increased effect of Glu is caused by the extra carbon in its side chain that brings it closer to adenyl ribose moiety. This allows for stronger hydrogen bonding between the 2'- and 3'- ribose hydroxyl groups and the side chain carboxyl group. The maximum velocity of the reaction doubled, while using NADH, when Asn9 was substituted with Glu. With these results, the scientists successfully engineered Gre2p to prefer NADH over NADPH and increased the speed of 2,5-hexanedione reduction. This will allow chemical companies to decrease their manufacturing costs by using NADH instead of NADPH at least for this particular reduction.

Changing a Network's Cofactor Preference An alternative example of changing an enzyme's preference for cofactors is to change NADH dependent reaction to NADPH dependent reactions. In this example, the enzymes themselves are not changed, but instead different enzymes are selected that accomplish the same reaction with the use of a different cofactor. An engineered pathway was created to make 1-butanol from Acetyl-CoA by changing enzymes in the metabolic pathway of S. elongatus. The Clostridium genus is known to produce 1-butanol, providing a pathway that could be inserted in S. elongatus. This pathway synthesizes 1-butanol using the reverse β-oxidation pathway. The enzymes involved in this newly engineered pathway were NADH specific, which was problematic for replicating the pathway in S. elongatus as cyanobacteria produce much more NADPH than NADH.