Stone Cold is a 1991 action film directed by Craig R. Baxley and starring Brian Bosworth, Lance Henriksen and William Forsythe. The film's story centers on a biker gang in Mississippi that tries to assassinate district attorney Brent Whipperton and free Trouble Owens, one of their members who is about to be resentenced to death for the murder of a priest.

Hyped as the first major biker film in decades, and boasting the feature debut of controversial American football star Brian Bosworth, it has a particularly convoluted production history and went through many creative and logistical challenges. It was released on May 17, 1991, to mostly negative reviews, and underperformed at the box office. It has since enjoyed a modest reappraisal, with favorable comparisons being made to the more sanitized approach of modern action pictures.

Plot Joe Huff is an Alabama cop who has been suspended for excessive violence. After stopping a supermarket robbery, he is summoned by FBI agent Lance Dockery, who takes him to meet with special agent Frank Cunningham. Cunningham blackmails Joe by threatening to turn Joe's three-week suspension into six months without pay. Cunningham wants Joe to go undercover in Mississippi and infiltrate The Brotherhood, a white supremacist biker gang linked to the murders of government officials and suspected of dealing drugs to the mafia. The Brotherhood is led by Chains Cooper.

Joe goes undercover as "John Stone". Tasked with killing a Bolivian man as his initiation, Joe enlists the FBI's help to fake the murder and is accepted into the Brotherhood. However, Chains' right-hand man, Ice Hensley, does not trust Joe and tries to expose him, leading to Ice's death in a high-speed motorcycle chase. Joe learns that the Brotherhood's goal is to eliminate Brent "The Whip" Whipperton, a district attorney running for Governor of Mississippi, who has promised to crack down on crime. They plan to use stolen military weapons to storm the Supreme Court at the Mississippi State Capitol, where Trouble Owens, one of their own, is on trial for murder, to assassinate Whipperton and the judges.

When Chains' girlfriend, Nancy, accidentally learns about Joe's identity, he offers her immunity if she cooperates with the FBI. Though reluctant at first, Nancy accepts his offer, but they are discovered when the Bolivian man Joe had supposedly killed as an initiation returns. Chains shoots and kills Nancy, then straps a bomb to Joe's chest and has him tied up in a helicopter on its way to the Capitol. Joe escapes and seizes control of the helicopter. Inside of the courtroom, Chains retrieves a hidden submachine gun and uses it to kill government agent Martinez, two security officers, all of the justices and Whipperton. Joe overpowers Chains and hands him over to the authorities. Chains frees himself and steals a revolver from an officer, aiming for Joe. Lance intervenes and shoots Chains twice, sending him tumbling over a railing to his death. Joe exits the courthouse as SWAT officers storm the building.

Cast

Production Development The project started with producer Mace Neufeld, and was intended as a prestige thriller headlined by James Caan but that version stalled due to difficulties with the script. Neufeld later partnered with Moshe Diamant to pitch it, under the title Heart of Stone, to football player and aspiring actor Brian Bosworth. Diamant's Epic Productions had formed a joint venture with Michael Douglas and Rick Bieber's Stonebridge Entertainment called the Stone Group and the Douglas connection was an added incentive to Bosworth. Joining the other executive producers was Gary Wichard, Bosworth's personal manager who had spearheaded his transition to movies. Producer duties were entrusted to Yoram Ben Ami, CEO of Triumph Releasing, a Columbia Pictures subsidiary that usually dealt with Diamant's product. During pre-production, the screenplay was attributed to Walter Doninger and Howard Cushnir (the latter is absent from the final credits). It was retooled for Bosworth, who consulted with the writers over about one year.

A late pre-production report claimed that the story was to be set in the Midwest. However, Ben Ami indicated that the Deep South region had been chosen because it was in the script, and some of the eventual locations had been in talks to host since at least summer 1989. Although Arkansas, whose capitol building had recently appeared in Under Siege, came under consideration, Mississippi was chosen as the central location after Governor Ray Mabus, then involved in a lobbying campaign to woo Hollywood to his state, personally signed on to allow use of his own statehouse in February. Two months of location scouting took place in spring 1990 across East Louisiana, Western Alabama and both North Mississippi and the Gulf Coast.

Casting Bosworth was paid $500,000 to star as undercover cop Joe Huff, This was his first non-football role, and he trained extensively with acting coach Harold Guskin. Wichard, who was noted for his hyperbolic statements, claimed that some of the lessons lasted up to 20 hours. Michelle Johnson signed on to play Huff's wife, while Punky Brewster Ami Foster was cast as his troubled younger sister, but creative changes led to both characters being cut during production. Lance Henriksen and Arabella Holzbog had appeared together shortly before in The Last Samurai. Henriksen had also co-starred with William Forsythe in the 1985 biker movie Savage Dawn.

The lead actors trained with biker and stuntman Greg "Magic" Schwartz. Bosworth and Henriksen, both motorcycle enthusiasts, personally oversaw the customization of their bikes for the film. Henriksen's was painted by Jane Pollack, a member of the film's art department, who would later become his wife although the two did not connect on this shoot. Henriksen was unconvinced by the background players selected to portray his "Brotherhood", and personally toured Gulf Coast bike shops to recruit some that looked more legitimate. However, when a reporter mistakenly stated that Henriksen was a real-life member of the Bandidos MC gang, a rebuttal had to be quickly put out to avoid tensions with any of them.

Early filming Preliminary photography on the film, now known as The Brotherhood, started in the Bienville neighborhood of Mobile, Alabama on May 23, 1990, during a concert sponsored by local radio 92 ZEW. Early reports put the start of filming in March 1990, but Malmuth claimed that he chose to work in the heat of summer to make the actors more edgy. More preliminary filming took place on May 27, 1990, in Gulfport, Mississippi, as the filmmakers wanted to take advantage of the annual Gulf Coast Memorial Day Blowout, a chopper gathering. There, the crew came in contact with a member of the local Asgard Motorcycle Club, who was enrolled as an additional consultant.

Principal photography officially started on June 4, 1990, in Mobile. 60 days of filming were scheduled for a late August finish. The original schedule called for three weeks in the Mobile area, one day at Pensacola Beach, followed by five weeks around Biloxi, two weeks in Jackson and two days in New Orleans. The film's starting budget was announced at $10 or 11 million. The crew consisted of about 120 members, including original cinematographer John R. Leonetti, making his feature debut.

Mid-production reboot On June 25, Bruce Malmuth left the movie, having only directed thirteen days. Production went dark for three days, after which he was replaced by Craig R. Baxley, who had recently directed I Come in Peace for Diamant. Baxley and Stonebridge were quickly sued for $2 million by Barry & Enright Productions, makers of the TV movie Not of This World, which Baxley had abandoned to take over The Brotherhood, but the dispute was resolved a few weeks later. Malmuth called the split a "non hostile, amicable" one, resulting from his push towards a psychological approach, which Baxley described as "almost too dark". An unnamed crew member told the Los Angeles Times of the influence wielded by Bosworth, and particularly Wichard, on set. Wichard himself took responsibility for streamlining the film, telling the paper: "some 17-year-old kid [was] going to say, 'Oh man, Boz, what are you doing?' I had to sell this movie. I had to give them what they expected."

In a 2014 interview, however, Bosworth spoke highly of The Brotherhood original vision, which had a large subplot dedicated to Huff's family, and deemed that the film would have been better for it. He instead blamed Malmuth and Leonetti's technical mistakes, which supposedly made their footage unusable. Others recalled the axed content in a much less favorable light. In his 2011 memoirs, Henriksen described his original dialogue, which largely consisted of Bible quotes, as "ridiculous", and pleaded with Baxley to let him change it as soon as he arrived. In a 2013 interview, Forsythe lambasted the "[w]orst script ever written", adding, "basically, I don’t think there was one line from the script that we actually said in the movie." Hasty rewrites were made by Doninger, Cushnir and Harley Peyton based on collective feedback.

Filming continued Much of the Mobile footage shot by Malmuth was scrapped, although a few local landmarks remain visible in the finished film, such as the Bankhead Tunnel. Filming resumed on July 5. Baxley indicated that he wanted to add two weeks to the schedule and reshoot most of the Mobile scenes to set the entire film on the Gulf Coast. Bosworth claimed to have been told that his family scenes would be included, only to see that option abandoned after production ran out of money, having burnt $4 million of a projected $8 million budget on the discarded material. Bosworth, Henrisksen and Forsythe rewrote some or much of their lines, often on the day of filming. As a result of this unexpected freedom, Henriksen remembered the movie as a particularly enjoyable experience despite its overall travails. The Sheer Yachts boatyard in Ocean Springs was transformed to recreate the Brotherhood's hangout, and host a few ancillary scenes. Bosworth suffered a knee injury at the location on July 11, but did not miss any days. Bosworth performed a higher-than-average share of his stunts, including driving his bike during select action sequences. Baxley's father Paul served as stunt coordinator on the film.

IATSE strike Problems kept coming on July 16, when thirty to thirty-five crew members went on strike to demand better wages and benefits, under encouragement from the IATSE union, whose local representative warned that the dispute would cost The Stone Group an additional $40,000 per day. The production was sanctioned by the Directors Guild of America and Screen Actors Guild, but did not recognize other labor groups. As such, the film's technicians were signed to a flat fee. Filming was again suspended but, since Mississippi was a right-to-work state, the concerned workers were summarily fired and fifty new ones were brought in. This included cinematographer Leonetti, who was replaced by Alexander Gruszynski and complained that he stood to lose $50,000 in wages. Meanwhile, on July 17, Bosworth was officially released from his NFL contract by the Seattle Seahawks, although this was expected due to his persistent shoulder issues, and he already considered himself an actor first.

Final weeks on the Gulf Coast Filming resumed on July 19. The sandpit fight scene between Bosworth and pro wrestler Tom Magee was shot in Bay St. Louis. It was aborted after a first attempt where Bosworth clipped Magee's cheek with a punch, and finished two weeks later on August 9. While a King Features gossip column claimed that the botch had led to a real scuffle, Bosworth himself assured that the accident had been handled in a civil manner by both. The final scene shot on the Gulf Coast was a gas station explosion on Daisy Vestry Road in Latimer on August 10.

Relocation to Arkansas