In continuum mechanics, stress is a physical quantity that describes forces present during deformation. For example, an object being pulled apart, such as a stretched elastic band, is subject to tensile stress and may undergo elongation. An object being pushed together, such as a crumpled sponge, is subject to compressive stress and may undergo shortening. The greater the force and the smaller the cross-sectional area of the body on which it acts, the greater the stress. Stress has dimension of force per area, with SI units of newtons per square meter (N/m2) or pascal (Pa).

Stress expresses the internal forces that neighbouring particles of a continuous material exert on each other, while strain is the measure of the relative deformation of the material. For example, when a solid vertical bar is supporting an overhead weight, each particle in the bar pushes on the particles immediately below it. When a liquid is in a closed container under pressure, each particle gets pushed against by all the surrounding particles. The container walls and the pressure-inducing surface (such as a piston) push against them in (Newtonian) reaction. These macroscopic forces are actually the net result of a very large number of intermolecular forces and collisions between the particles in those molecules. Stress is frequently represented by a lowercase Greek letter sigma (σ).

Strain inside a material may arise by various mechanisms, such as stress as applied by external forces to the bulk material (like gravity) or to its surface (like contact forces, external pressure, or friction). Any strain (deformation) of a solid material generates an internal elastic stress, analogous to the reaction force of a spring, that tends to restore the material to its original non-deformed state. In liquids and gases, only deformations that change the volume generate persistent elastic stress. If the deformation changes gradually with time, even in fluids there will usually be some viscous stress, opposing that change. Elastic and viscous stresses are usually combined under the name mechanical stress.

Significant stress may exist even when deformation is negligible or non-existent (a common assumption when modeling the flow of water). Stress may exist in the absence of external forces; such built-in stress is important, for example, in prestressed concrete and tempered glass. Stress may also be imposed on a material without the application of net forces, for example by changes in temperature or chemical composition, or by external electromagnetic fields (as in piezoelectric and magnetostrictive materials).

The relation between mechanical stress, strain, and the strain rate can be quite complicated, although a linear approximation may be adequate in practice if the quantities are sufficiently small. Stress that exceeds certain strength limits of the material will result in permanent deformation (such as plastic flow, fracture, cavitation) or even change its crystal structure and chemical composition.

History

Humans have known about stress inside materials since ancient times. Until the 17th century, this understanding was largely intuitive and empirical, though this did not prevent the development of relatively advanced technologies like the composite bow and glass blowing.

Over several millennia, architects and builders in particular, learned how to put together carefully shaped wood beams and stone blocks to withstand, transmit, and distribute stress in the most effective manner, with devices such as the capitals, arches, cupolas, trusses and the flying buttresses of Gothic cathedrals.

Ancient and medieval architects did develop some geometrical methods and simple formulas to compute the proper sizes of pillars and beams, but the scientific understanding of stress became possible only after the necessary tools were invented in the 17th and 18th centuries: Galileo Galilei's rigorous experimental method, René Descartes's coordinates and analytic geometry, and Newton's laws of motion and equilibrium and calculus of infinitesimals. With those tools, Augustin-Louis Cauchy was able to give the first rigorous and general mathematical model of a deformed elastic body by introducing the notions of stress and strain.https://archive.org/details/historyofstrengt0000timo_k8r2/page/110/mode/2up, pp.107-110 Cauchy observed that the force across an imaginary surface was a linear function of its normal vector; and, moreover, that it must be a symmetric function (with zero total momentum). The understanding of stress in liquids started with Newton, who provided a differential formula for friction forces (shear stress) in parallel laminar flow.

Definition Stress is defined as the force across a small boundary per unit area of that boundary, for all orientations of the boundary. Derived from a physical quantity (force) and a purely geometrical quantity (area), stress is also a physical quantity, like velocity, torque or energy, that can be quantified and analyzed without explicit consideration of the nature of the material or of its physical causes.

Following the basic premises of continuum mechanics, stress is a macroscopic concept. Namely, the particles considered in its definition and analysis should be just small enough to be treated as homogeneous in composition and state, but still large enough to ignore quantum effects and the detailed motions of molecules. Thus, the force between two particles is actually the average of a very large number of atomic forces between their molecules; and physical quantities like mass, velocity, and forces that act through the bulk of three-dimensional bodies, like gravity, are assumed to be smoothly distributed over them. Depending on the context, one may also assume that the particles are large enough to allow the averaging out of other microscopic features, like the grains of a metal rod or the fibers of a piece of wood.

Quantitatively, the stress is expressed by the Cauchy traction vector T defined as the traction force F between adjacent parts of the material across an imaginary separating surface S, divided by the area of S. In a fluid at rest the force is perpendicular to the surface, and is the familiar pressure. In a solid, or in a flow of viscous liquid, the force F may not be perpendicular to S; hence the stress across a surface must be regarded a vector quantity, not a scalar. Moreover, the direction and magnitude generally depend on the orientation of S. Thus the stress state of the material must be described by a tensor, called the (Cauchy) stress tensor; which is a linear function that relates the normal vector n of a surface S to the traction vector T across S. With respect to any chosen coordinate system, the Cauchy stress tensor can be represented as a symmetric matrix of 3×3 real numbers. Even within a homogeneous body, the stress tensor may vary from place to place, and may change over time; therefore, the stress within a material is, in general, a time-varying tensor field.

Normal and shear

In general, the stress T that a particle P applies on another particle Q across a surface S can have any direction relative to S. The vector T may be regarded as the sum of two components: the normal stress (compression or tension) perpendicular to the surface, and the shear stress that is parallel to the surface.

If the normal unit vector n of the surface (pointing from Q towards P) is assumed fixed, the normal component can be expressed by a single number, the dot product . This number will be positive if P is "pulling" on Q (tensile stress), and negative if P is "pushing" against Q (compressive stress). The shear component is then the vector .

Units The dimension of stress is that of pressure, and therefore its coordinates are measured in the same units as pressure: namely, pascals (Pa, that is, newtons per square metre) in the International System, or pounds per square inch (psi) in the Imperial system. Because mechanical stresses easily exceed a million Pascals, MPa, which stands for megapascal, is a common unit of stress.

Causes and effects

Stress in a material body may be due to multiple physical causes, including external influences and internal physical processes. Some of these agents (like gravity, changes in temperature and phase, and electromagnetic fields) act on the bulk of the material, varying continuously with position and time. Other agents (like external loads and friction, ambient pressure, and contact forces) may create stresses and forces that are concentrated on certain surfaces, lines or points; and possibly also on very short time intervals (as in the impulses due to collisions). In active matter, self-propulsion of microscopic particles generates macroscopic stress profiles. In general, the stress distribution in a body is expressed as a piecewise continuous function of space and time.

Conversely, stress is usually correlated with various effects on the material, possibly including changes in physical properties like birefringence, polarization, and permeability. The imposition of stress by an external agent usually creates some strain (deformation) in the material, even if it is too small to be detected. In a solid material, such strain will in turn generate an internal elastic stress, analogous to the reaction force of a stretched spring, tending to restore the material to its original undeformed state. Fluid materials (liquids, gases and plasmas) by definition can only oppose deformations that would change their volume. If the deformation changes with time, even in fluids there will usually be some viscous stress, opposing that change. Such stresses can be either shear or normal in nature. Molecular origin of shear stresses in fluids is given in the article on viscosity. The same for normal viscous stresses can be found in Sharma (2019).Sharma, B and Kumar, R "Estimation of bulk viscosity of dilute gases using a nonequilibrium molecular dynamics approach.", Physical Review E,100, 013309 (2019)

The relation between stress and its effects and causes, including deformation and rate of change of deformation, can be quite complicated (although a linear approximation may be adequate in practice if the quantities are small enough). Stress that exceeds certain strength limits of the material will result in permanent deformation (such as plastic flow, fracture, cavitation) or even change its crystal structure and chemical composition.

Simple types

In some situations, the stress within a body may adequately be described by a single number, or by a single vector (a number and a direction). Three such simple stress situations, that are often encountered in engineering design, are the uniaxial normal stress, the simple shear stress, and the isotropic normal stress.

Uniaxial normal

A common situation with a simple stress pattern is when a straight rod, with uniform material and cross section, is subjected to tension by opposite forces of magnitude along its axis. If the system is in equilibrium and not changing with time, and the weight of the bar can be neglected, then through each transversal section of the bar the top part must pull on the bottom part with the same force, F with continuity through the full cross-sectional area, A. Therefore, the stress σ throughout the bar, across any horizontal surface, can be expressed simply by the single number σ, calculated simply with the magnitude of those forces, F, and cross sectional area, A. On the other hand, if one imagines the bar being cut along its length, parallel to the axis, there will be no force (hence no stress) between the two halves across the cut. This type of stress may be called (simple) normal stress or uniaxial stress; specifically, (uniaxial, simple, etc.) tensile stress. If the load is compression on the bar, rather than stretching it, the analysis is the same except that the force F and the stress change sign, and the stress is called compressive stress.