Lacquer is a type of hard and usually shiny coating or finish applied to materials such as wood or metal. It is most often made from tree sap and wax and has been in use since antiquity.
Asian lacquerware, which may be called "true lacquer", are objects coated with the treated, dyed and dried sap of Toxicodendron vernicifluum or related trees, applied in several coats to a base that is usually wood. This dries to a very hard and smooth surface layer which is durable, waterproof, and attractive in feel and look. Asian lacquer is sometimes painted with pictures, inlaid with shell and other materials, or carved, as well as dusted with gold and given other further decorative treatments.
In modern techniques, lacquer means a range of clear or pigmented coatings that dry by solvent evaporation to produce a hard, durable finish. The finish can be of any sheen level from ultra matte to high gloss, and it can be further polished as required. Lacquer finishes are usually harder and more brittle than oil-based or latex paints and are typically used on hard and smooth surfaces.
In terms of modern finishing products, finishes based on shellac dissolved in alcohol are often called shellac or lac to distinguish them from synthetic lacquer, often called simply lacquer, which consists of synthetic polymers (such as nitrocellulose, cellulose acetate butyrate ("CAB"), or acrylic resin) dissolved in lacquer thinner, a mixture of various organic solvents. Although synthetic lacquer is more durable than shellac, traditional shellac finishes are nevertheless often preferred for their aesthetic characteristics, as with French polish, as well as their "all-natural" and generally food-safe ingredients.
Etymology The English is from the archaic French word , "a kind of sealing wax", from Portuguese , itself an unexplained variant of Medieval Latin "resinous substance," from Arabic (), from Persian (), from Hindi (); Prakrit , ), itself from the Sanskrit word () for lac bug, representing the number one hundred thousand (100,000), used as wood finish in ancient India and neighbouring areas.
Sheen measurement Lacquer sheen is a measurement of the shine for a given lacquer.Wood Finishers Depot: Lacquer Sheen Different manufacturers have their own names and standards for their sheen. The most common names from least shiny to most shiny are: flat, matte, eggshell, satin, semi-gloss, and gloss (high).
Shellac-based lacquers
In India shellac derived from insect lac was used since ancient times. Shellac is the secretion of the lac bug (Tachardia lacca Kerr. or Laccifer lacca). It is used for wood finish, lacquerware, skin cosmetic, ornaments, dye for textiles, production of different grades of shellac for surface coating.
Urushiol-based lacquers
Urushiol-based lacquers differ from most others, being slow-drying, and set by oxidation and polymerization, rather than by evaporation alone. The active ingredient of the resin is urushiol, a mixture of various phenols suspended in water, plus a few proteins. In order for it to set properly it requires a humid and warm environment. The phenols oxidize and polymerize under the action of laccase enzymes, yielding a substrate that, upon proper evaporation of its water content, is hard. These lacquers produce very hard, durable finishes that are both beautiful and very resistant to damage by water, acid, alkali or abrasion. The resin is derived from trees indigenous to East Asia, like lacquer tree Toxicodendron vernicifluum, and wax tree Toxicodendron succedaneum. The fresh resin from the T. vernicifluum trees causes urushiol-induced contact dermatitis and great care is therefore required in its use. The Chinese treated the allergic reaction with crushed shellfish, which supposedly prevents lacquer from drying properly.Major, John S., Sarah Queen, Andrew Meyer, Harold D. Roth, (2010), The Huainanzi: A Guide to the Theory and Practice of Government in Early Han China, Columbia University Press, p. 219. Lacquer skills became very highly developed in Asia, and many highly decorated pieces were produced.
It has been confirmed that the lacquer tree has existed in Japan since nearly 12,600 years ago in the incipient Jōmon period. This was confirmed by radioactive carbon dating of the lacquer tree found at the Torihama shell mound and is the oldest lacquer tree in the world found as of 2011.1万2千年前のウルシ木片 世界最古、福井で出土, The Nikkei, November 6, 2011 Lacquer was used in Japan as early as 7000 BCE, during the Jōmon period. Evidence for the earliest lacquerware was discovered at the Kakinoshima "B" Excavation Site in Hokkaido. The ornaments woven with lacquered red thread were discovered in a pit grave dating from the first half of the Initial Jōmon period. Also, at Kakinoshima "A" Excavation Site, earthenware with a spout painted with vermilion lacquer, which was made 3200 years ago, was found almost completely intact.Kakinoshima Excavation Site Hokkaido Government
During the Shang dynasty (1600–1046 BC), the sophisticated techniques used in the lacquer process were first developed and it became a highly artistic craft, although various prehistoric lacquerwares have been unearthed in China dating back to the Neolithic period. The earliest extant Chinese lacquer object, a red wooden bowl,Stark, Miriam T. (2005). Archaeology of Asia. Malden, MA : Blackwell Pub. p. 30. . was unearthed at a Hemudu culture (5000–4500 BC) site in China.Wang, Zhongshu. (1982). Han Civilization. Translated by K.C. Chang and Collaborators. New Haven and London: Yale University Press. p. 80. . By the Han dynasty (206 BC – 220 AD), many centres of lacquer production became firmly established. The knowledge of the Chinese methods of the lacquer process spread from China during the Han, Tang and Song dynasties. Eventually it was introduced to Korea and Japan.
Trade of lacquer objects travelled through various routes to the Middle East. Known applications of lacquer in China included coffins, music instruments, furniture, and various household items. Lacquer mixed with powdered cinnabar is used to produce the traditional red lacquerware from China.
From the 16th century to the 17th century, lacquer was introduced to Europe on a large scale for the first time through trade with Japanese. Until the 19th century, lacquerware was one of Japan's major exports, and European royalty, aristocrats and religious people represented by Marie-Antoinette, Maria Theresa and The Society of Jesus collected Japanese lacquerware luxuriously decorated with maki-e.Urushi once attracted the world urushi-joboji.comMasayuki Murata. 明治工芸入門 p.24. Me no Me, 2017 The terms related to lacquer such as "Japanning", "Urushiol" and "maque" which means lacquer in Mexican Spanish, are derived from Japanese.
The trees must be at least ten years old before cutting to bleed the resin. It sets by a process called "aqua-polymerization", absorbing oxygen to set; placing in a humid environment allows it to absorb more oxygen from the evaporation of the water.
Lacquer-yielding trees in Thailand, Vietnam, Burma and Taiwan, called Thitsi, are slightly different; they do not contain urushiol, but similar substances called laccol or thitsiol. The result is similar but softer than the Chinese or Japanese lacquer. Burmese lacquer sets slower, and is painted by craftsmen's hands without using brushes.
Raw lacquer can be "coloured" by the addition of small amounts of iron oxides, giving red or black depending on the oxide. There is some evidence that its use is even older than 8,000 years from archaeological digs in Japan and China. Later, pigments were added to make colours. It is used not only as a finish, because if mixed with ground fired and unfired clays applied to a mould with layers of hemp cloth, it can produce objects without need for another core like wood. The process is called "kanshitsu" in Japan. In the lacquering of the Chinese musical instrument, the guqin, the lacquer is mixed with deer horn powder (or ceramic powder) to give it more strength so it can stand up to the fingering.
There are a number of forms of urushiol. They vary by the length of the R chain, which depends on the species of plant producing the urushiol. Urushiol can also vary in the degree of saturation in the carbon chain. Urushiol can be drawn as follows:
where,
R = (CH2)14CH3 orR = (CH2)7CH=CH(CH2)5CH3 orR = (CH2)7CH=CHCH2CH=CH(CH2)2CH3 orR = (CH2)7CH=CHCH2CH=CHCH=CHCH3 orR = (CH2)7CH=CHCH2CH=CHCH2CH=CH2
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Types of lacquer
Types of lacquer vary from place to place but they can be divided into unprocessed and processed categories.
The basic unprocessed lacquer is called raw lacquer (生漆: ki-urushi in Japanese, shengqi in Chinese). This is directly from the tree itself with some impurities filtered out. Raw lacquer has a water content of around 25% and appears in a light brown colour. This comes in a standard grade made from Chinese lacquer, which is generally used for ground layers by mixing with a powder, and a high-quality grade made from Japanese lacquer called kijomi-urushi (生正味漆) which is used for the last finishing layers.
The processed form (in which the lacquer is stirred continuously until much of the water content has evaporated) is called guangqi (光漆) in Chinese but comes under many different Japanese names depending on the variation, for example, kijiro-urushi (木地呂漆) is standard transparent lacquer sometimes used with pigments and kuroroiro-urushi (黒呂色漆) is the same but pre-mixed with iron hydroxide to produce a black coloured lacquer. Nashiji-urushi (梨子地漆) is the transparent lacquer but mixed with gamboge to create a yellow-tinged lacquer and is especially used for the sprinkled-gold technique. These lacquers are generally used for the middle layers. Japanese lacquers of this type are generally used for the top layers and are prefixed by the word jo- (上) which means 'top (layer)'.
Processed lacquers can have oil added to them to make them glossy, for example, shuai-urushi (朱合漆) is mixed with linseed oil. Other specialist lacquers include ikkake-urushi (釦漆) which is thick and used mainly for applying gold or silver leaf.
Identification and analysis Non-invasive methods of characterising lacquer and understanding its condition include optical and digital microscopy, X-ray radiography and computed tomography, X-ray fluorescence, and spectroscopic techniques such as fibre optic reflectance spectroscopy and Raman spectroscopy. Invasive and/or destructive techniques include optical and digital microscopy—including with UV illumination, scanning electron microscopy, energy dispersive X-ray spectrometry, Fourier-transform infrared spectroscopy, X-ray photoelectron spectroscopy, time-of-flight secondary-ion mass spectrometry, field desorption mass spectrometry, and enzyme-linked immunosorbent assay, and importantly, analytical pyrolysis coupled to gas chromatography and mass spectrometry (GCMS).
Nitrocellulose lacquers Solvent-based dipping lacquers that contain nitrocellulose, a resin obtained from the nitration of cotton and other cellulosic materials, debuted in the 19th century along with nitrocellulose's other commercial applications. They were used, for example, on brass items such as musical instruments. Faster-drying and more durable versions of these lacquers were developed in the early 1920s, when the end of the WWI caused a massive overcapacity of nitrocellulose production, and soon greatly displaced much use of the slower-drying paints and lacquers that preceded them; they were extensively used in the automotive industry and others for the next 30 years until further chemical advancements replaced them. Prior to their introduction, mass-produced automotive finishes were limited in colour, damaged easily, and took a long time to dry, with Japan black being the fastest drying and thus the most economical to use.